Medical Die Casting - Equipment & Device Housings

Medical equipment die casting requires dimensional precision, full material traceability, and documentation that supports regulatory compliance -combined with the production consistency that medical device OEMs demand across every batch. KastMfg produces medical castings for imaging systems, surgical equipment, and diagnostic devices, with alloy chemistry and process records kept traceable from ingot to shipment.

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Medical Die Casting Requirements

Material Traceability

Medical equipment OEMs require full material traceability from alloy ingot to finished component. KastMfg provides OES spectrometer chemistry certificates with heat number traceable to ingot lot, material certificates to EN 10204 Type 3.1 where required, and REACH/RoHS substance declarations for all alloys and surface treatments.

Dimensional Precision

Medical device assemblies require tight tolerances on mating features, mounting interfaces, and kinematic joints. Standard process: CT4-CT5 as-cast, with post-casting CNC machining to +/-0.02-0.05 mm on critical features. CMM inspection with full GD&T report is standard for medical first articles.

Surface Quality

Medical housings visible to clinical staff require consistent cosmetic quality -no surface sinks, cold shuts, or flow marks on visible faces. KastMfg identifies cosmetic surfaces at DFM review and designs gating to keep gate marks on non-visible faces.

Cleanroom Packaging

For components delivered to cleanroom medical device assembly environments, KastMfg provides clean-packed delivery in sealed bags with particulate protection. Packaging specification is documented in the control plan at program launch.

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Medical Parts Produced at KastMfg

Imaging Equipment: CT scanner detector housings and brackets, X-ray tube housing components, MRI gradient coil support frames, flat panel detector housings, ultrasound probe handle bodies.

Surgical and Clinical Equipment: Surgical robot arm link housings, electrosurgical device bodies, surgical lighting fixture housings, infusion pump bodies and brackets, patient monitor housings.

Diagnostic Devices: Portable ultrasound enclosures, blood and chemistry analyzer housings, spirometer bodies, point-of-care diagnostic instrument frames.

Surgical Tooling: Surgical jig and guide bodies (non-implant tooling), bone saw and drill handpiece housings, sterilization tray frames.

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Material Selection

Application	Alloy	Reason
General medical housings	A380	Cost-effective, adequate properties
Imaging device thermal management	A360	Thermal conductivity, cleaning agent resistance
Lightweight portable devices	AZ91D (Mg)	Weight reduction
Precision instrument bodies	Zamak 3/5	Dimensional accuracy, surface finish
Autoclave-adjacent cleanable parts	A360 + hard anodize	Chemical resistance to hospital disinfectants

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Related Resources for Medical Programs

• Quality control — inspection workflow, traceability, and PPAP support
• Aluminum die casting — A380 and A360 housings for imaging and portable devices
• Zamak 3 die casting — precision instrument bodies and plated hardware
• Die casting tooling — tool design for tight-tolerance medical cavities
• Request a quote — send drawings for a medical program review

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Quality Documentation Package

First article inspection report -> EN 10204 material certificates -> Dimensional SPC data -> Process records -> REACH/RoHS declarations -> Packaging compliance records

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Frequently Asked Questions

What are medical castings used for?

Medical castings are the structural and enclosure components inside medical equipment: imaging device housings and detector brackets, surgical robot arm links, infusion pump bodies, patient monitor enclosures, and diagnostic instrument frames. They are typically non-implant parts where dimensional accuracy, cosmetic quality, and material traceability matter more than biocompatibility certification.

What documentation comes with medical die cast parts?

KastMfg supplies first article inspection reports, EN 10204 Type 3.1 material certificates where required, dimensional SPC data, process records, and REACH/RoHS declarations - the full package listed above under Quality Documentation.

Related

• die casting industries

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Medical equipment inquiry: casting@kastdiecast.com | +86 138 1403 4409 | No.6, Rungu Road, Nanjing, China